Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: If the fuel pressure regulator is to be reinstalled, inspect the filter screen for contamination. If the filter screen is contaminated, replace the regulator.
  1. Lubricate the NEW O-rings with clean engine oil.
  2. Assemble the following NEW parts to the fuel pressure regulator:
    • Backup ring (7)
    • Regulator seal O-ring (8)
    • Regulator (9)
    • Regulator seal O-ring (10)
  3. Install the fuel pressure regulator with the vacuum tube pointing down.
  4. Install the fuel pressure regulator retainer clip (5).
  5. Fig 1: View Of Fuel Meter Body Assembly Components
    GM821586Courtesy of GENERAL MOTORS CORP.
  6. Install the upper manifold. Refer to Intake Manifold Replacement - Upper in Engine Mechanical-4.3L.
  7. Tighten the fuel fill cap.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
  9. Inspect for leaks.
    1. Turn the ignition ON, for 2 seconds.
    2. Turn the ignition OFF, for 10 seconds.
    3. Turn the ignition ON.
    4. Inspect for fuel leaks.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.