Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. If required, install the fuel composition sensor to the bracket and install the bolts.

    Tighten:Β  Tighten bolts to 10 N.m (89 lb in).

  2. Install the fuel composition sensor.
  3. Install the fuel composition sensor nuts.

    Tighten:Β  Tighten nuts to 17 N.m (13 lb ft).

  4. Fig 1: Fuel Composition Sensor & Nuts
    GM855738Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel pipes to the fuel composition sensor. Refer to Quick Connect Fitting(s) Service (Metal Collar)Β .
  6. Install the fuel line retainers (1).
  7. Fig 2: Fuel Line Retainers
    GM1224305Courtesy of GENERAL MOTORS CORP.
  8. Connect the fuel composition sensor electrical connector.
  9. Fig 3: Fuel Composition Sensor Electrical Connector
    GM1239281Courtesy of GENERAL MOTORS CORP.
  10. Lower the vehicle.
  11. Use the following procedure in order to inspect for leaks:
    1. Turn the ignition ON, with the engine OFF, for 2 seconds.
    2. Turn the ignition OFF for 10 seconds.
    3. Turn the ignition ON, with the engine OFF.
    4. Inspect for fuel leaks.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.