Assembly Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Assembly Procedure
WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the flow control spring (2) to the pump housing assembly (1).
  2. Install the control valve assembly (3) to the flow control spring (2).
    Fig 1: Installing Flow Control Spring & Control Valve Assembly To Pump Housing Assembly
    G01467179Courtesy of GENERAL MOTORS CORP.
  3. Install the O-ring seal (3) to the connector and fitting assembly (4).
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the connector and fitting assembly (4) to the pump housing (1).

    TightenΒ 

    Tighten the connector and fitting assembly (4) to 75 N.m (55 lb ft).

Fig 2: Installing Connector & O-Ring Seal To Pump Housing Assembly
G01467180Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.