Removal Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Removal Procedure
WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.

Important:Β  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the liftgate.
  2. Remove the liftgate trim. Refer to TRIM PANEL REPLACEMENT -- LIFT GATE (AZTEC) or TRIM PANEL REPLACEMENT -- LIFT GATE (RENDEZVOUS) .
  3. Remove the rear spoiler. Refer to SPOILER REPLACEMENT -- REAR .
    Fig 1: Opening Liftgate
    G01515726Courtesy of GENERAL MOTORS CORP.

    Important:Β  Care must be taken when cutting out the liftgate window not to damage the reveal molding, the reveal molding is not serviced separately.

  4. Place the liftgate window face up on a soft protect cover.
  5. Remove the liftgate window and frame from the vehicle. Refer to LIFT GATE REPLACEMENT (AZTEC) or LATCH REPLACEMENT -- LIFT GATE (RENDEZVOUS) .

    Important:Β  The liftgate window has locators at each corner that insert into the liftgate window frame. The locators aid in the alignment of the liftgate window.

  6. If the liftgate window is to be reused tape off the inside of the window defogger grid and the electrical connectors.
    Fig 2: Removing Liftgate Window And Frame From Vehicle
    G01515727Courtesy of GENERAL MOTORS CORP.

    Important:Β  Keep the cutting edge of the tool against the window. Care must be taken so that the cutting blade doesn't cut through the reveal molding.

    Check the depth of the cutting blade before starting.

  7. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032Β  or equivalent in order to remove the window.
  8. With the aid of an assistant, remove the liftgate window from the liftgate frame.
    Fig 3: Separating Urethane Adhesive From Window
    G01515728Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.