Fuel Leakage Inspection

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Fuel Leakage Inspection
WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, complete the following inspection with the engine stopped.
  1. Ground the following PCM terminals using a jumper wire.
    • With immobilizer system: 1AR
    • Without immobilizer system: 1AQ
    Fig 1: Identifying PCM Wiring Harness Side Connector Terminals
    G00973842Courtesy of MAZDA MOTORS CORP.
  2. Turn the ignition switch to the ON position to start the fuel pump.
  3. Verify that there is no fuel leakage from the pressurized parts.
    • If there is leakage, replace the fuel hoses and clips.
    • If there is damage on the seal on the fuel pipe side, replace the fuel pipe.
    1. Standard: There shall be no leakage after 5 min.Β 
  4. After reinstallation, repeat step Β 2-Β 3 in the fuel leakage inspection.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.