Installation Procedure (4.8L, 5.3L & 6.0L)

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure (4.8L, 5.3L & 6.0L)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing/Installing Fuel Hose/Pipe Clips
    G00569259Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel pipe/hose assembly.
  2. Install the EVAP hose/pipe clips to the brace.
  3. Install the fuel hose/pipe clips to the frame and brace.
  4. Remove the caps from the fuel pipes at the fuel tank.
  5. Fig 2: Identifying Fuel Feed and Return Pipes and Fuel Tank Pipes
    G00569258Courtesy of GENERAL MOTORS CORP.
  6. Connect the fuel feed and return pipes (4) to the fuel tank pipes (3). Refer to REMOVAL & Installation (Plastic Collar)Β .
  7. Fig 3: Identifying Integral Locator Tab, Fuel Filter Bracket Bolts and Fuel Pipe/Hose Bracket Bolt
    G00569257Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.