Diagnostic Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Diagnostic Procedure
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 Pontiac Grand Prix, 2003 Pontiac Bonneville, 2003 Chevrolet Monte Carlo, 2003 Chevrolet Impala, and 2003 Buick Regal. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customers concern. Go to next step.
  2. Did you review the exhaust system check and perform the necessary inspections? If yes, go to next step. If no, see EXHAUST SYSTEM CHECKΒ .
  3. Is the system equipped with dual exhaust? If yes, see DIAGNOSTIC AIDSΒ . If no, go to next step.
  4. Remove the HO2S that is in front of the catalytic converter. Install the Exhaust Back Pressure Gauge (J 35314-A), or equivalent, in place of the HO2S sensor. Start the engine. Increase and monitor the engine speed at 2500 RPM. Observe the exhaust system back pressure reading on the gauge. Does the reading exceed 1.25 psi (9 kPa)? If yes, go to next step. If no, go to step Β 8.
  5. Turn the engine off and place the ignition in LOCK position. Remove the exhaust back pressure gauge. Re-install the HO2S sensor. Remove the post-catalyst HO2S 2 sensor. Install the exhaust back pressure gauge in place of the post HO2S sensor. Start the engine. Increase and monitor the engine speed at 2500 RPM. Observe the exhaust system back pressure reading on the gauge. Does the reading exceed 1.25 psi (9 kPa)? If yes, go to next step. If no, go to step Β 7.
  6. Check the exhaust system for the following conditions:
    • Damage in the exhaust pipe.
    • Debris in the exhaust pipe.
    • Muffler or resonator internal failure.
    • Two-layer exhaust pipe separation.

    Repair as necessary. After repair, go to step Β 8.

  7. Replace the catalytic converter. After repair, go to next step.
  8. Remove the exhaust back pressure gauge. Reinstall the applicable HO2S sensor. Clear any codes. Road test the vehicle to verify the repair. Did you correct the condition? If yes, system is okay at this time. If no, go to step Β 2.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.