Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2003TRAILBLAZER 4.2 S, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 250 (ENGINE CONTROLS - SYSTEM & COMPONENT TESTING - 6.6L)FUEL SYSTEMSFUEL TANK LEAK TESTDIAGNOSTIC PROCEDURES
2003 Chevrolet TrailBlazer 4.2 S, 4WD
Diagnostic Procedures
2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Diagnostic Procedures
WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Before servicing any electrical component, the ignition must off or in LOCK position. All electrical loads must be off, unless instructed otherwise in these procedures. Disconnect battery cables.
- Drain fuel tank.
- Remove fuel tank.
- Cap fuel feed tube and fuel return tube on fuel sender.
- Connect a piece of hose to the filler tube nipple and plug the opposite end.
- Submerge fuel tank in water or apply a soapy solution to the outside of tank.
- Apply 5 psi (35 kPa) of air pressure to the vent hose of the fuel tank. A leak will show up as bubbles.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.