Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Shop Towel Over The Throttle Body Opening
    GM951566Courtesy of GENERAL MOTORS CORP.
  1. Remove the shop towel from the throttle body opening.
  2. Fig 2: Removing/Installing Throttle Body Gasket
    GM947783Courtesy of GENERAL MOTORS CORP.
  3. Install the throttle body gasket.
  4. NOTE: Refer to Fastener Notice .
  5. Install the throttle body assembly and bolts.

    Tighten:Β  Tighten the throttle body-to-intake manifold bolts - L61 to 10 N.m (89 lb in).

  6. Fig 3: Disconnecting/Connecting Throttle Body Electrical Connector
    GM947518Courtesy of GENERAL MOTORS CORP.
  7. Connect the throttle body electrical connector.
  8. Fig 4: Identifying Outlet Resonator/Duct Assembly
    GM898897Courtesy of GENERAL MOTORS CORP.
  9. Position the outlet resonator/duct assembly into position.
  10. Connect PCV fresh air vent hose assembly.
  11. Tighten the clamp at throttle body assembly.
  12. Position the outlet resonator/duct assembly up with support bracket and install the push-pin.
  13. Tighten the clamp at the air cleaner assembly.
  14. Connect the IAT sensor connector.
  15. Turn the ignition ON for one minute while the engine control module (ECM) automatically relearns throttle position.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.