Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
System Description
Alternative Fuel Engine Control Module (AF ECM) controls fuel system when vehicle is operating on CNG. CNG is stored in a tank at pressures up to 3600 psi. A High Pressure Lock-Off (HPL) solenoid located in the tank and a Low Pressure Lock-Off (LPL) located in fuel line, prevent fuel flow. When ignition is turned on, AF ECM commands HPL open for one second to charge fuel system, and allows Fuel Pressure Sensor (FPS) to monitor tank pressure. When engine is cranking or running, AF ECM opens both HPL and LPL. This fuel delivery system utilizes 2 different pressure stages in order to lower fuel pressure from tank pressure down to an injector delivery pressure.
- High Pressure Regulator Stage
When AF ECM commands HPL solenoid open, fuel begins to flow through High Pressure Regulator (HPR). HPR reduces fuel pressure to 110-210 psi (758-1448 kPa). The outlet of HPR is the intermediate pressure stage. - Intermediate Pressure Regulator Stage
With pressure between 110-210 psi (758-1448 kPa), fuel exiting HPR flows through intermediate fuel line to LPL solenoid. LPL solenoid is controlled by AF ECM. Fuel flows out of LPL and into Intermediate Pressure Regulator (IPR). IPR reduces fuel pressure to 43-46 psi (246-317 kPa). Fuel flows out of IPR and into fuel rails.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.