Fuel Tank Draining Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Fuel Tank Draining Procedure
WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
  1. Loosen the fuel filler cap.
  2. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement (FWD)Β  or Fuel Sender Assembly Replacement (AWD)Β .
  3. Use a hand operated pump device in order to drain the fuel through the fuel sender assembly opening on the fuel tank.
  4. IMPORTANT: If you are removing the fuel tank do not connect the fuel or vapor lines. Do not connect the electrical connectors or install the access panel.
  5. Install the fuel sender assembly to the fuel tank. Refer to Fuel Sender Assembly Replacement (FWD)Β  or Fuel Sender Assembly Replacement (AWD)Β .
  6. Tighten the fuel filler cap.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.