Removal Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Rotating FLVV Cover Counter Clockwise (FWD)
    GM851881Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel tank. Refer to Fuel Tank Replacement (FWD)Β  or Fuel Tank Replacement (AWD)Β .
  2. Use a screwdriver in order to release the lock tab of the FLVV cover (1).
  3. Remove the FLVV cover (1) by rotating the cover counter clockwise while lifting up.
  4. Fig 2: Pry Tool Between FLVV And Gasket (FWD)
    GM851885Courtesy of GENERAL MOTORS CORP.
  5. Insert a pry tool (2) between the FLVV (1) and the FLVV gasket.
  6. Lift all around the outer edge of the FLVV and remove the FLVV (1) from the fuel tank.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.