Removal Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: FLVV Cover And Bolts
    GM851897Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel tank. Refer to Fuel Tank Replacement (FWD)Β  or Fuel Tank Replacement (AWD)Β .
  2. Remove the three bolts (2) and the FLVV cover (1) from the fuel tank.
  3. Disconnect the two EVAP lines from the FLVV.
  4. Fig 2: FLVV, Gasket And Bolts (AWD)
    GM851898Courtesy of GENERAL MOTORS CORP.
  5. Remove the three bolts (2) and the FLVV (1) and gasket (3) from the fuel tank.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.