Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Socket Wrench, Box End Wrench And Pulley
    GM838634Courtesy of GENERAL MOTORS CORP.
  1. Install the pulley (3) to the generator.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the nut using a box end wrench (2) and a socket wrench (1). Tighten the nut with the box end wrench while holding the rotor shaft with the socket wrench.

    Tighten:Β  Tighten the pulley nut to 111 N.m (81 lb ft).

  4. Install the generator to the vehicle. Refer to Generator ReplacementΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.