Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the catalytic converter heat shield.
  2. Install the converter heat shield pop rivets.
    Fig 1: Catalytic Converter Heat Shield & Pop Rivets
    G01704134Courtesy of GENERAL MOTORS CORP.
  3. Install the oxygen sensor wiring harness (3) to the catalytic converter heat shield.
    Fig 2: Oxygen Sensor Wiring Harness
    G01704135Courtesy of GENERAL MOTORS CORP.
  4. Install the catalytic converter. Refer to Catalytic Converter Replacement (3.1L)Β  or Catalytic Converter Replacement (3.8L)Β .
  5. Remove the support from the exhaust system.
  6. Inspect the exhaust system for leaks and underbody contact.
  7. Lower the vehicle.
    Fig 3: Catalytic Converter
    G01704136Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.