Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE .
  1. Install the muffler/tail pipe assembly, with a new gasket, to the vehicle.
  2. Install the hangers to the muffler.
  3. Install the springs and bolts to the three-way catalytic converter (TWC) (3) assembly:
    1. TightenΒ 
    2. Tighten the clamp bolt to 43 N.m (32 lb ft).
  4. Lower the vehicle.
    Fig 1: Installing Procedure Muffler (2WD)
    G01548158Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.