Assembly Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Assembly Procedure
WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the flow control spring (2) to the hydraulic pump housing assembly (1).
  2. Install the control valve assembly (3).
  3. Lubricate the O-ring seal (4) with power steering fluid.
  4. Install the O-ring seal (4) onto the O-ring union fitting (5).
    NOTE: Refer to FASTENER NOTICE .
  5. Install the O-ring union fitting (5) into the hydraulic pump housing assembly (1).

    TightenΒ 

    1. Tighten the fitting (5) to 75 N.m (55 lb ft).
      Fig 1: Power Steering Pump Flow Control Valve - Off Vehicle (CB Series)
      G01490011Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.