Installation Procedure

2003 Chevrolet TrailBlazer 4.2 S, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Starter Motor & Bolts (LA1)
    GM211449Courtesy of GENERAL MOTORS CORP.
  1. Install the starter motor.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the starter motor bolts.

    Tighten:Β  Tighten the starter motor bolts to 47 N.m (35 lb ft).

  4. Install the torque converter cover. Refer to Torque Converter Cover Replacement (LA1) or Torque Converter Cover Replacement (LY7) in Automatic Transaxle - 4T65-E.
  5. Fig 2: View Of Starter Motor BAT Terminal Nut And Electrical Leads (LA1)
    GM368799Courtesy of GENERAL MOTORS CORP.
  6. Install the starter motor S terminal electrical lead and nut.

    Tighten:Β  Tighten the starter motor solenoid S terminal nut to 3 N.m (27 lb in).

  7. Install the starter motor BAT terminal electrical leads and nut.

    Tighten:Β  Tighten the starter motor solenoid BAT terminal nut to 10 N.m (89 lb in).

  8. Install radiator air baffle assembly. Refer to Radiator Air Baffle Assemblies and Deflectors in Engine Cooling.
  9. Lower the vehicle.
  10. Install the battery ground (negative) cable to the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure (LA1)Β  or Battery Negative Cable Disconnect/Connect Procedure (LY7)Β .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.