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HOMESERVICE MANUALSCHEVROLET2003CHEVY EXPRESS G2500, VAN CARGO EXTENDED, 6.0 UREPAIR AND DIAGNOSIS (SINGLE PAGE)QUICK LOOKUPSELECTRICAL COMPONENT LOCATIONSWIRING SYSTEMS (GENERAL INFORMATION)DIAGNOSTIC INFORMATION AND PROCEDURESPUSH TO SEAT CONNECTORSTERMINAL REMOVAL
2003 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 U

Terminal Removal

2003 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 USECTION Terminal Removal

Follow the steps below in order to repair push to seat connectors.

  1. Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
  2. Separate the connector halves (1).
    Fig 1: Separating Connector Halves
    G02421859Courtesy of GENERAL MOTORS CORP.
  3. Use the proper pick or removal tool (1) in order to release the terminal.
  4. Gently pull the cable and the terminal (2) out of the back of the connector.
    Fig 2: Releasing Terminal Using Removal Tool
    G02421860Courtesy of GENERAL MOTORS CORP.
  5. Re-form the locking device if you are going to reuse the terminal (1).
  6. To repair the terminal, refer to Terminal Repair .
    Fig 3: Reforming Locking Device
    G02421861Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.