Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2003CHEVY EXPRESS G2500, VAN CARGO EXTENDED, 6.0 UREPAIR AND DIAGNOSIS (SINGLE PAGE)ACCESSORIES & EQUIPMENTINTERIOR/ILLUMINATION LIGHTSLIGHTING SYSTEMSREPAIR INSTRUCTIONSHEADLAMP BULB REPLACEMENTREMOVAL PROCEDURE
2003 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 U
Removal Procedure
2003 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 USECTION Removal Procedure
- Turn OFF the headlamp switch.
- Disconnect the electrical connector from the headlamp bulb.WARNING: Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury:
- Turn off the lamp switch and allow the bulb to cool before changing the bulb.
- Leave the lamp switch OFF until the bulb change is complete.
- Always wear eye protection when changing a halogen bulb.
- Handle the bulb only by its base. Avoid touching the glass.
- Keep dirt and moisture off the bulb.
- Properly dispose of the used bulb.
- Keep halogen bulbs out of the reach of children.
- Rotate the bulb counterclockwise in order to disengage the bulb from the headlamp.
- Remove the bulb from the headlamp.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.