Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2002EXPRESS 3/4 TON VAN V8-6.5L DSL TURBO VIN FREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINAUTOMATIC TRANSMISSION/TRANSAXLESERVICE AND REPAIROVERHAULREPAIR INSTRUCTIONS43. INTERMEDIATE CLUTCH INSTALLATION
2002 Chevrolet Express 3/4 Ton Van V8-6.5L DSL Turbo VIN F
43. Intermediate Clutch Installation
2002 Chevrolet Express 3/4 Ton Van V8-6.5L DSL Turbo VIN FSECTION 43. Intermediate Clutch Installation
1. Dip all of the intermediate clutch plates in DEXRON III transmission fluid.
2. Install the intermediate clutch wave plate (684) with the tangs facing down.
3. Install the intermediate clutch plates (631, 632).
4. Alternate the clutch plates, starting with the steel clutch plate (4 steel and 4 composite).
5. Install the intermediate clutch backing plate (630).
6. Install the intermediate clutch backing plate retainer ring (629). The opening of the retainer ring (629) should be at the nine o'clock position.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.