Powertrain Control Module: Installation

2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 GSECTION Installation
WARNING: This page is about a different variant/trim than selected.

Install PCM into vehicle. Connect harness connectors to PCM. On vans, ensure that the PCM electrical harness is properly routed to avoid contact with the engine cover during installation. Reconnect negative battery cables. If new PCM has been installed, PCM MUST be programmed. The MIL, the antilock and the brake lamps will continue to be enabled until the PCM is programmed. Once the programming is complete, the lamps will be turned OFF and normal operation will occur.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.