Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2002CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 8.1 GREPAIR AND DIAGNOSISENGINE MECHANICALSTARTERSTARTING SYSTEMTORQUE SPECIFICATIONS
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 G
Torque Specifications
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 GSECTION Torque Specifications
TORQUE SPECIFICATIONS
| Application (1) | Ft. Lbs. (N.m) | |||
|---|---|---|---|---|
| Battery Terminal Bolts | 13 (17) | |||
| Diesel (6.5L Engine) Only | ||||
| Battery Cable-To-Solenoid | 12 (16) | |||
| Starter Bracket Bolt-To-Engine | 13 (17) | |||
| Starter Mounting Bolts | 33 (45) | |||
| INCH Lbs. (N.m) | ||||
| Diesel (6.5L Engine) Only | ||||
| Ignition Switch Wires-To-Solenoid | 53 (6) | |||
| Starter Retaining Nut-To-Engine Bracket | 89 (10) | |||
| Gasoline Only | ||||
| Battery Cable-To-Solenoid | 89 (10) | |||
| Ignition Switch Wires-To-Solenoid | 18 (2) | |||
| Heat Shield Bolts | 27 (3) | |||
| Heat Shield Nuts | 53 (6) | |||
| Starter Field Lead Nut | 97 (11) | |||
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RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.