Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2002CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 8.1 GREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALMECHANICALENGINE MECHANICAL - 8.1L (ON-VEHICLE)REPAIR INSTRUCTIONSENGINE MOUNT REPLACEMENT - RIGHTINSTALLATION PROCEDURE

2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 G

Installation Procedure

2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 GSECTION Installation Procedure

If required, install the engine mount bracket.
NOTE: Refer to FASTENER NOTICE .
Install the engine mount bracket-to-frame bolts.
Tighten

Tighten the engine mount bracket-to-frame bolts to 45 N.m (33 lb ft).

Fig 1: Installing Engine Mount Bracket-To-Frame Bolts
Courtesy of GENERAL MOTORS CORP.
If required, install the engine mount bracket.
Install the engine mount bracket-to-engine bolts.
Tighten

Tighten the engine mount bracket-to-engine bolts to 54 N.m (40 lb ft).

Fig 2: Installing Engine Mount Bracket & Bolts
Courtesy of GENERAL MOTORS CORP.
Install the engine mount.
Install the engine mount bolts.
Tighten

Tighten the engine mount bolts to 58 N.m (43 lb ft).

Fig 3: Installing Engine Mount & Bolts
Courtesy of GENERAL MOTORS CORP.
Lower the engine until the engine mount through bolt can be inserted.
Install the engine mount through bolt and nut (left side shown, right side similar).
Tighten

Tighten the engine mount through bolt to 95 N.m(70 lb ft).
Remove the engine support.
Lower the vehicle.

Fig 4: Installing Engine Mount Through Bolt & Nut
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.