Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2002CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 8.1 GREPAIR AND DIAGNOSIS (SINGLE PAGE)ELECTRICALBODY ELECTRICALWIRING SYSTEMS (GENERAL INFORMATION)REPAIR INSTRUCTIONSRELAY REPLACEMENT (WITHIN AN ELECTRICAL CENTER)REMOVAL PROCEDURE
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 G
Removal Procedure
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 GSECTION Removal Procedure
- Remove the electrical center cover.
- Locate the relay. Refer to ELECTRICAL COMPONENT LOCATOR
to locate the electrical center where the relay exists.
Important:
- Always note the orientation of the relay.
- Make sure the electrical center is secure, as not to put added stress on the wires or terminals.
- Using the J 43244
(1) position the tool on opposing corners of the relay (2).NOTE: Use J 43244 to pull the relay straight out from the electrical center terminals. The use of pliers or a flat bladed tool could damage the electrical center.
- Remove the relay (2) from the electrical center.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.