Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2002CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 8.1 GREPAIR AND DIAGNOSIS (SINGLE PAGE)BODY & FRAMEWINDOWSDOOR SYSTEM, MIRROR SYSTEM & WINDOW SYSTEMSPECIFICATIONS
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 G
Door System, Mirror System & Window System: Specifications
2002 Chevrolet Chevy Express G3500, Van Passenger Extended, 8.1 GSECTION Specifications
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Camper Mirror Head to the Braces Bolt | 37 N.m | 27 lb ft |
| Camper Rearview Mirror Arm and Braces to the Door Bolts | 4 N.m | 35 lb in |
| Commercial Mirror Head to the Braces Bolts | 5 N.m | 44 lb in |
| Commercial Mirror Lower Bracket to the Door Bolts | 4 N.m | 35 lb in |
| Commercial Mirror Pivot Arm Nuts | 12 N.m | 106 lb in |
| Commercial Mirror Upper Brackets to the Door Nuts | 4 N.m | 35 lb in |
| Door Hinge to the Door or Pillar Bolts | 25 N.m | 18 lb ft |
| Door Latch Handle to the Door Nuts | 11 N.m | 97 lb in |
| Door Latch to the Door Bolts | 25 N.m | 18 lb ft |
| Door Lock Striker to the Door Opening or the Door Bolts | 10 N.m | 89 lb in |
| Door Lock to the Door Bolts/ Screws | 10 N.m | 89 lb in |
| Door Wedges to the Door or the Door Openings | 10 N.m | 89 lb in |
| Front Door Armrest Retaining Screw | 1.9 N.m | 17 lb in |
| Front Door Hinge Nuts and Bolts | 35 N.m | 25 lb ft |
| Front Door Link to the Door Jamb Bolts | 11 N.m | 97 lb in |
| Front Door Link to the Door Nuts | 11 N.m | 97 lb in |
| Front Door Trim Plate Retaining Screws | 1.9 N.m | 17 lb in |
| Lock to the Door Screws | 10 N.m | 89 lb in |
| Outside Door Handle to the Door Nuts | 10 N.m | 89 lb in |
| Power Window Motor to the Front Door Module Nuts | 11 N.m | 97 lb in |
| Rearview Mirror Filler to the Door Nuts | 10 N.m | 89 lb in |
| Rearview Mirror to the Door Nuts | 10 N.m | 89 lb in |
| Run Channel to the Door Bolt | 11 N.m | 97 lb in |
| Side Door Lower Striker to the Stepwell Bolts | 10 N.m | 89 lb in |
| Side Door Upper Striker to the Door Opening Bolts | 10 N.m | 89 lb in |
| Side Front Door Assist Handle Retaining Screws | 1.9 N.m | 17 lb in |
| Side Front Door Check Strap Bolts | 10 N.m | 89 lb in |
| Side Front Door Trim Plate Retaining SCrew | 1.9 N.m | 17 lb in |
| Sliding Side Door Center Track Bolts | 11 N.m | 97 lb in |
| Sliding Side Door Center Track Sliding Side Door Stop to the Body Nut | 25 N.m | 18 lb ft |
| Sliding Side Door Control Assembly to the Door Bolts | 10 N.m | 89 lb in |
| Sliding Side Door Front and Rear Striker Bolts | 24 N.m | 18 lb ft |
| Sliding Side Door Locator Mounting Bolts | 10 N.m | 89 lb in |
| Sliding Side Door Lower Track Bolts | 11 N.m | 97 lb in |
| Sliding Side Door Roller/Bracket Nuts and Bolts | 25 N.m | 18 lb ft |
| Sliding Side Door Slop Nut | 25 N.m | 18 lb ft |
| Sliding Side Door Wedge Mounting Bolts | 10 N.m | 89 lb in |
| Window to the Sash Retaining Nuts | 11 N.m | 97 lb in |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.