Removal Procedure

2001 Chevrolet Suburban C1500SECTION Removal Procedure
WARNING: This page is about a different car, the 2001 GMC Sierra and 2001 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS COMPANY
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Auxiliary Battery) , Battery Negative Cable Disconnection and Connection (Single Battery) in Engine Electrical.
  2. Relieve the fuel system pressure. Refer to the Fuel Pressure ReliefΒ .
  3. Drain the fuel tank. Refer to Fuel Tank Draining (Pickup)Β .
  4. Disconnect the fuel fill pipe from the fuel fill pipe housing.
  5. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  6. Fig 2: Fuel Tank Ground Strap & Bolt
    GM420291Courtesy of GENERAL MOTORS COMPANY
  7. Disconnect the fuel fill pipe ground strap.
  8. Fig 3: Evaporative Emission Canister
    GM303981Courtesy of GENERAL MOTORS COMPANY
  9. Remove the evaporative emission (EVAP) canister. Refer to Evaporative Emission Canister Replacement (Pickup)Β .
  10. Fig 4: Chassis Fuel Pipes
    GM303903Courtesy of GENERAL MOTORS COMPANY
  11. Disconnect the rear fuel return pipe and the rear fuel feed pipe at the chassis fuel pipes. Refer to Plastic Collar Quick Connect Fitting ServiceΒ .
  12. Cap the fuel and EVAP pipes in order to prevent possible fuel system contamination.
  13. Fig 5: Fuel Sender And The Fuel Pressure Sensor Electrical Connectors
    GM373155Courtesy of GENERAL MOTORS COMPANY
  14. Disconnect the fuel sender and the fuel pressure sensor electrical connectors.
  15. Fig 6: View Of Fuel Tank Shield & Bolts
    GM626413Courtesy of GENERAL MOTORS COMPANY
  16. Remove the fuel tank shield.
  17. Fig 7: View Of Fuel Tank & Straps
    GM300138Courtesy of GENERAL MOTORS COMPANY
  18. With the aid of an assistant, support the fuel tank.
  19. Refer to in Cautions and Notices.

    Remove the fuel tank strap attaching bolts.

  20. Remove the fuel tank straps.
  21. Remove the fuel tank.
  22. Place the fuel tank in a suitable work area.
  23. Fig 8: View Of EVAP Hoses/Pipes (Canister/Fuel Tank)
    GM396067Courtesy of GENERAL MOTORS COMPANY
  24. Remove the fuel feed pipe (4) and the fuel return pipe (5) from the fuel sender (2) and the retaining clips (6).
  25. Remove the EVAP pipe (1) from the fuel sender (2), the fuel tank roll over valve (3), and the retaining clips (6).
  26. Fig 9: Fuel Sender Assembly
    GM386369Courtesy of GENERAL MOTORS COMPANY
  27. Remove the fuel sender assembly from the fuel tank. Refer to Fuel Sender Assembly ReplacementΒ .
  28. Remove the fuel fill and vent hose and pipe assembly from the fuel tank.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.