Installation Procedure

2001 Chevrolet Suburban C1500SECTION Installation Procedure
    Fig 1: View Of Battery Cables At Junction Block
    GM662521Courtesy of GENERAL MOTORS COMPANY
  1. Refer to FASTENER NOTICE in Cautions and Notices.

    Install the generator cable (2) to the junction block.

  2. Install the generator cable nut.

    Tighten 

    Tighten the generator cable nut to 9 N.m (80 lb in).

  3. Close the positive cable junction block.
  4. Fig 2: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS COMPANY
  5. Install the generator cable to the generator, perform the following:
    1. Install the generator cable to the stud.
    2. Install the generator cable nut.

      Tighten 

      Tighten the generator cable nut to 9 N.m (80 lb in).

    3. Position the boot to cover the stud.
  6. If necessary, install the engine sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (6.0 L w/RPOs Y91 and Z88) , Upper Intake Manifold Sight Shield Replacement (4.8 L, 5.3 L, and 6.0 L) in Engine Mechanical - 4.8L, 5.3L, and 6.0L.
  7. Fig 3: View Of Battery Cables
    GM662092Courtesy of GENERAL MOTORS COMPANY
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Auxiliary Battery) , Battery Negative Cable Disconnection and Connection (Single Battery) .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.