Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the positive battery cable.
- Install the positive battery cable to the retention clip.
- Install the positive battery cable to the starter.
- Refer to FASTENER NOTICE
in Cautions and Notices.
Install the nut to the positive terminal of the starter.
Tighten
Tighten the nut to 16 N.m (12 lb ft).
- Install the bolts securing the positive cable to the engine.
Tighten
Tighten the bolt to 12 N.m (106 lb in).
- Install the positive cable to the power steering accessory bracket (4WD 15 series).
- Remove the safety stands.
- Lower the vehicle.
- Install the positive battery cable to the generator.
- Install the nut to the back of the generator.
Tighten
Tighten the nut to 18 N.m (13 lb ft).
- Install the battery cable junction block to the junction block bracket.
- Connect the positive battery cable to the engine wiring harness junction block.
Tighten
Tighten the bolt to 9 N.m (80 lb in).
- Connect the positive battery cable to the battery.
Tighten
Tighten the bolt to 17 N.m (13 lb ft).
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Single Battery) .
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.