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HOMESERVICE MANUALSCHEVROLET2001SUBURBAN C1500REPAIR AND DIAGNOSISENGINE MECHANICALSTARTERBATTERY, CHARGING SYSTEM AND STARTING SYSTEMREPAIR INSTRUCTIONSAUXILIARY BATTERY RELAY REPLACEMENTINSTALLATION PROCEDURE
2001 Chevrolet Suburban C1500

Installation Procedure

2001 Chevrolet Suburban C1500SECTION Installation Procedure
    Fig 1: View Of Auxiliary Battery Relay & Bolts
    GM663473Courtesy of GENERAL MOTORS COMPANY
  1. Install the auxiliary battery relay.

    Refer to FASTENER NOTICE in Cautions and Notices.

  2. Install the auxiliary battery relay nuts.

    Tighten 

    Tighten the auxiliary battery relay nuts to 9 N.m (80 lb in).

    3. Fig 2: View Of Auxiliary Battery Relay, MAF, IAT & Coolant Level Sensor Electrical Connectors
    GM674702Courtesy of GENERAL MOTORS COMPANY
  3. Connect the auxiliary battery relay electrical connector (1).
    4. Fig 3: View Of Auxiliary Positive Battery Cable Nut
    GM662684Courtesy of GENERAL MOTORS COMPANY
  4. Install the auxiliary battery positive cable to the auxiliary battery relay.
  5. Install the auxiliary battery positive cable nut.

    Tighten 

    Tighten the auxiliary positive cable nut to 9 N.m (80 lb in).

  6. Position the boot to cover the stud.
    7. Fig 4: Auxiliary Battery
    GM662692Courtesy of GENERAL MOTORS COMPANY
  7. Install the auxiliary battery positive cable to the auxiliary battery relay.
  8. Install the auxiliary battery positive cable nut.

    Tighten 

    Tighten the auxiliary positive cable nut to 9 N.m (80 lb in).

  9. Position the boot to cover the stud.
    10. Fig 5: View Of Auxiliary Battery Negative Cable
    GM662415Courtesy of GENERAL MOTORS COMPANY
  10. Connect the auxiliary negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Auxiliary Battery) .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.