Water Pump Installation

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Water Pump Installation
WARNING: This page is about a different variant/trim than selected.

Tools Required 

J 41240  Fan Clutch Remover and Installer

  1. If reusing the fasteners, apply sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the threads of the water pump bolts.
  2. Install the water pump and the NEW water pump gaskets.
  3. Install the water pump bolts. Tighten the water pump bolts to 45 N.m (33 Lb ft).
    Fig 1: Water Pump Assembly
    G02503141Courtesy of GENERAL MOTORS CORP.

    Important:  After final assembly, the water pump inlet hose clamp tangs, water pump end, must point forward and the upper tang should be level with the outside diameter of the water pump inlet hose.

  4. Install the water pump inlet hose and the water pump inlet hose clamps.
    Fig 2: Water Pump Inlet Hose
    G02503142Courtesy of GENERAL MOTORS CORP.
  5. Install the fan and water pump pulley and bolts using the J 41240  . Tighten the fan and water pump pulley bolts to 25 N.m (18 lb ft).
    Fig 3: Installing Fan & Water Pump Pulley
    G02503143Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.