Installation Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Align the marks on the radiator hose. Install the outlet hose to the radiator.
  2. Install the outlet hose (3) to the radiator (2).
  3. Use the J 38185Β  in order to reposition the hose clamp to the radiator.
  4. Install the lower radiator air deflector. Refer to RADIATOR AIR BAFFLE AND DEFLECTOR REPLACEMENT - LOWERΒ  .
  5. Install the outlet hose (3) to the water pump housing (1).
    Fig 1: Installing Outlet Hose To Radiator
    G01969587Courtesy of GENERAL MOTORS CORP.
  6. Use the J 38185Β  in order to reposition the hose clamp to the water pump housing
  7. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEMΒ  .
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.