Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

SYS.OK|MANUAL.DB● LIVE

HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 704 (LIGHTING SYSTEMS)REPAIR INSTRUCTIONSHEADLAMP BULB REPLACEMENTREMOVAL PROCEDURE

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Removal Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Headlamp Actuator Knob Cover

Courtesy of GENERAL MOTORS CORP.

Open the hood.
Remove the headlamp motor/actuator cover from the knob.
Rotate the headlamp motor/actuator manual control knob counterclockwise to raise the headlamp.

Fig 2: RH Headlamp Wiring Harness Electrical Connector To Forward Lamp Wiring Harness

Courtesy of GENERAL MOTORS CORP.

Disconnect the headlamp wiring harness electrical connector from the forward lamp wiring harness.

Fig 3: Electrical Connector To Headlamp Bulb/Socket

Courtesy of GENERAL MOTORS CORP.

Remove the headlamp bezel. Refer to Headlamp Bezel Replacement .

CAUTION: Refer to Halogen Bulb Caution in Cautions and Notices.

Reach through the opening between the headlamp assembly and the frame rail to access the headlamp bulb/socket.
Rotate the headlamp bulb/socket counterclockwise to remove it from the headlamp capsule.
Disconnect the electrical connector from the headlamp bulb/socket.

RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready Tools Free Quote Check Quote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.