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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 702 (ENGINE CONTROLS (INTRODUCTION) -- 5.7L)REPAIR INSTRUCTIONSFUEL LEVEL SENSOR REPLACEMENT - LEFTREMOVAL PROCEDURE
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Removal Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Removal Procedure
WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: DO NOT handle the level sender on the resistor card. Oils from human contact can damage the card.
  1. Remove the module from the fuel tank. Refer to Fuel Tank Module Replacement - Left .
  2. Press on the connector position assurance (CPA) with thumb and slide toward downward.
  3. Disconnect the electrical connector from the module.
  4. Remove the sender wires from the connector.
  5. Push in the locktab above the level sender body and slide the level sender out of the slot.
  6. Remove the level sender from the module. Ensure wires are routed into the slot in the back of the level sender body.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.