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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 662 (LIGHTING SYSTEMS)REPAIR INSTRUCTIONSHEADLAMP CAPSULE REPLACEMENTREMOVAL PROCEDURE
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Removal Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Removal Procedure
WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to HALOGEN BULB CAUTION in Cautions and Notices.
  1. Remove the headlamp assembly from the vehicle. Refer to HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT  .
  2. Disconnect the electrical connector from the headlamp bulb/socket.
  3. Remove the headlamp capsule bolts from the headlamp bracket.
  4. Remove the headlamp capsule from the headlamp bracket.
  5. Remove the headlamp bulb/socket retaining ring from the capsule by rotating counterclockwise.
  6. Remove the headlamp bulb/socket from the capsule.
    Fig 1: Removing Headlamp Capsule Bolts From Headlamp Bracket
    G01503260Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.