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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 617 (INSTRUMENT PANEL, GAGES, AND CONSOLE)REPAIR INSTRUCTIONSIGNITION SWITCH REPLACEMENTINSTALLATION PROCEDURE
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Installation Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the ignition switch into position on the ignition switch housing bracket.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the ignition switch retaining bolts.

    Tighten 

    Tighten the ignition switch retaining bolts to 5.5 N.m (49 lb in).

    Fig 1: Installing Ignition Switch Into Position On Ignition Switch Housing Bracket
    G01453822Courtesy of GENERAL MOTORS CORP.
  3. Install the park/lock cable (A/T) to the ignition switch (still in the ON position).

    Push to secure the cable retaining tab.

    Fig 2: Installing Park/Lock Cable (A/T) To Ignition Switch
    G01453823Courtesy of GENERAL MOTORS CORP.
  4. Connect the ignition switch electrical connections.
    Fig 3: Connecting Ignition Switch Electrical Connections
    G01453824Courtesy of GENERAL MOTORS CORP.
  5. Install the hazard warning switch wiring harness to the ignition switch retainer.
    Fig 4: Installing Hazard Warning Switch Wiring Harness To Ignition Switch Retainer
    G01453825Courtesy of GENERAL MOTORS CORP.
  6. Install the ignition switch bezel to the switch.
    1. Wrap the ignition switch lock cylinder wire around the base of the ignition switch bezel, as noted during removal.
    2. Align the bezel slots to the lock cylinder pins, then push to secure.
  7. Connect the lock cylinder electrical connector.
    Fig 5: Connecting Lock Cylinder Electrical Connector
    G01453826Courtesy of GENERAL MOTORS CORP.
  8. Install the lock cylinder electrical connector to the retaining tab on the side of the ignition switch.
  9. Install the driver knee bolster trim panel. Refer to TRIM PANEL REPLACEMENT - KNEE BOLSTER .
  10. Install the IP accessory trim plate. Refer to TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY .
  11. Install the console. Refer to COMPARTMENT REPLACEMENT - INSTRUMENT PANEL (I/P) .
  12. Connect the negative battery cable.

    Tighten 

    Tighten the negative battery cable bolt to 15 N.m (11 lb ft).

  13. Program the transmitters. Refer to TRANSMITTER PROGRAMMING in Keyless Entry.
  14. Release the parking brake.
    Fig 6: Installing Lock Cylinder Electrical Connector To Retaining Tab
    G01453827Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.