Installation Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to INSTALLING HOSES WITHOUT TWISTS OR BENDS NOTICE in Cautions and Notices.
  1. Install the power steering gear pressure hose to the vehicle.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Connect the power steering gear pressure hose to the power steering gear.

    Tighten 

    Tighten the power steering gear pressure hose to the power steering gear to 30 N.m (22 lb ft).

  3. Install the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY REPLACEMENT in Engine Controls 4.3L.
  4. Raise the vehicle.
    Fig 1: Connecting Power Steering Gear Pressure Hose To Power Steering Gear
    G01467225Courtesy of GENERAL MOTORS CORP.
  5. Connect the power steering gear pressure hose to the power steering pump.

    Tighten 

    Tighten the power steering gear pressure hose to the power steering pump to 25 N.m (18 lb ft).

  6. Remove the drain pan from under the vehicle.
  7. Install the steering linkage shield, if equipped. Refer to STEERING LINKAGE SHIELD REPLACEMENT in Steering Linkage.
  8. Lower the vehicle.
  9. Bleed the power steering system. Refer to BLEEDING THE POWER STEERING SYSTEM .
Fig 2: Connecting Power Steering Gear Pressure Hose To Power Steering Pump
G01467226Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.