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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 46 (AUTOMATIC TRANSMISSION SERVICING)REMOVAL & INSTALLATIONCONTROL VALVE BODYINSTALLATION
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Control Valve Body: Installation

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation
WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The assembly of some components will require the use of an assembly lube. Always use TRANSJEL(tm) (J-36850) or petroleum jelly during assembly. Greases other than the recommended assembly lube will change the transmission fluid characteristics and cause undesirable shift conditions and/or filter clogging.
  1. Install the ball check valves (372) into the case cover. See Figure . Use the TRANSJEL(tm) to retain the ball check valves in their proper locations. Install the gasket and the spacer plate (370). See Figure .
  2. Install the ball check valves (372 and 373) into the valve body. See Figure . Use the TRANSJEL(R) to retain the ball check valves in their proper locations.
    3. NOTE: Do not use impact type tools on the valve body or on the oil pump.
  3. Install the gasket (371) and the valve body (300). See Figure . Install the valve body bolts (374-381 and 384). See Figure .
  4. Tighten the valve body bolts as follows:
    • M6 X 1.0 X 20 - 70 INCH lbs. (8 N.m).
    • M6 X 1.0 X 30 - 106 INCH lbs. (12 N.m).
    • M6 X 1.0 X 45 - 106 INCH lbs. (12 N.m).
    • M6 X 1.0 X 55 - 97 INCH lbs. (11 N.m).
    • M6 X 1.0 X 60 - 106 INCH lbs. (12 N.m).
    • M6 X 1.0 X 65 - 106 INCH lbs. (12 N.m).
    • M6 X 1.0 X 85 - 97 INCH lbs. (11 N.m).
    • M6 X 1.0 X 90 - 97 INCH lbs. (11 N.m).
    • M8 X 1.0 X 90 - 18 ft. lbs. (25 N.m).
  5. DO NOT use impact type tools on the valve body or on the oil pump. Install the oil pump. See OIL PUMP  . Install the case side cover. See CASE SIDE COVER  . Fill transaxle with appropriate fluid to proper level. See LUBRICATION  . Inspect for fluid leaks.
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.