Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 46 (AUTOMATIC TRANSMISSION SERVICING)REMOVAL & INSTALLATIONCASE SIDE COVERINSTALLATION
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F
Case Side Cover: Installation
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation
WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
- Install the case side cover gasket (54). See Figure . Install the case side cover pan (53). Install the case side cover bolts. See Figure . Tighten the case side cover bolts to specification. See TORQUE SPECIFICATIONS . Remove the drain pan from under the transaxle.
- Adjust the jackstand to raise the left side of the frame. Install the left and right side frame bolts. Install the engine mount lower nuts. Install the transaxle mount. See TRANSAXLE MOUNT & BRACKET .
- Remove the jackstands from frame. Install the 3-way catalytic converter pipe to the right exhaust manifold.
- Install the intermediate shaft to the steering gear and the pinch bolt. See appropriate POWER RACK & PINON article in STEERING. Install the left drive axle to the transaxle. See appropriate DRIVE AXLES article. Lower the vehicle. Connect the transaxle wiring harness connector. Remove the engine support fixture. See appropriate REMOVAL & INSTALLATION article. Install the engine mount struts.
- Install the left tie rod end to the steering knuckle. Install the stabilizer shaft brackets to the lower control arms. Install the left engine splash shield. Install the left front wheel. Lower the vehicle. Install the engine mount struts. Remove the engine support fixture. Remove the throttle body air inlet duct. Connect the negative battery cable.
- Adjust the fluid level. See CHECKING FLUID LEVEL & CONDITION under LUBRICATION. Inspect for fluid leaks.
CAUTION:
When installing the intermediate shaft make sure that the shaft is seated prior to pinch bolt installation. If the pinch bolt is inserted into the coupling before shaft installation, the two mating shafts may disengage. Disengagement of the two mating shafts will cause loss of steering control which could result in personal injury.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.