Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 450 (LIGHTING SYSTEMS)REPAIR INSTRUCTIONSHEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT (AZTEK)REMOVAL PROCEDURE

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Removal Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.

Open the hood.

Fig 1: Headlamp Assembly or Headlamp Bulb Removal - Aztek (1 Of 7)
Courtesy of GENERAL MOTORS CORP.
Disconnect the headlamp retainer, by pulling up.
Pull the headlamp from the lower center corner, in order to release the ball studs from the grommet retainers.

Fig 2: Headlamp Assembly or Headlamp Bulb Removal - Aztek (2 Of 7)
Courtesy of GENERAL MOTORS CORP.
Remove the headlamp from the upper fascia support.

Fig 3: Headlamp Assembly or Headlamp Bulb Removal - Aztek (3 Of 7)
Courtesy of GENERAL MOTORS CORP.
Disconnect the electrical connector from the headlamp.
Remove the headlamp from the vehicle.

Fig 4: Headlamp Assembly or Headlamp Bulb Removal - Aztek (4 Of 7)
Courtesy of GENERAL MOTORS CORP.
Remove the rubber access cover from the headlamp for the bulb you are replacing, if required.

Fig 5: Headlamp Assembly or Headlamp Bulb Removal - Aztek (5 Of 7)
Courtesy of GENERAL MOTORS CORP.
Remove the headlamp bulb from the socket, turning counterclockwise.

Fig 6: Headlamp Assembly or Headlamp Bulb Removal - Aztek (6 Of 7)
Courtesy of GENERAL MOTORS CORP.
Remove the headlamp bulb from the socket, if required.

Fig 7: Headlamp Assembly or Headlamp Bulb Removal - Aztek (7 Of 7)
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.