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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 395 (BATTERY)REPAIR INSTRUCTIONSBATTERY NEGATIVE CABLE REPLACEMENTREMOVAL PROCEDURE
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F

Removal Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Removal Procedure
WARNING: This page is about a different car, the 2002 Buick Regal and 2002 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.

Important:  When replacing battery cables be sure to use replacement cables that are the same type, gauge and length.

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  2. Disconnect the positive battery cable from the battery.
  3. Remove the ground wire bolt from the frame.
    Fig 1: Identifying Battery Cables
    G01764906Courtesy of GENERAL MOTORS CORP.
  4. Remove the remote positive stud cover.
    5. Fig 2: Identifying Remote Positive Stud Cover
    G01764907Courtesy of GENERAL MOTORS CORP.
  5. Remove the positive battery cable junction block lead nut.
  6. Remove the positive battery cable from the bussed electrical center (BEG).
  7. Remove the BEG from the strut tower.
  8. Unclip and remove the positive battery cable harness from the BEG.
  9. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  10. Remove the front lower air deflector. Refer to RADIATOR AIR BAFFLE AND DEFLECTOR REPLACEMENT - LOWER .
  11. Remove the positive battery cable from the starter motor BAT terminal.
    12. Fig 3: Identifying Starter Motor BAT Terminal Positive Battery Cable
    G01764908Courtesy of GENERAL MOTORS CORP.
  12. Remove the protective boot from the generator output BAT terminal.
  13. Remove the generator output BAT terminal nut and the positive battery cable from the generator.
  14. Unclip and remove the battery cable harness from the retainers.
    15. Fig 4: Identifying Battery Cable Harness
    G01764909Courtesy of GENERAL MOTORS CORP.
  15. Remove the battery cable harness from the vehicle.
  16. Remove the negative battery cable from the wiring harness conduit.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.