Installation Procedure

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Oldsmobile Aurora. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the power steering pressure hose (1) to the vehicle.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the power steering pressure hose to the power steering gear.

    Tighten 

    Tighten the power steering pressure hose to the power steering gear to 30 N.m (22 ft lbs).

  3. Install the power steering pressure hose retainer (2) to the frame.
  4. Install the power steering gear heat shield.
  5. Lower the vehicle.
    Fig 1: Installing Power Steering Pressure Hose Retainer To Frame
    G01581754Courtesy of GENERAL MOTORS CORP.
  6. Install the power steering pressure hose (1) to the power steering pump.

    Tighten 

    Tighten the power steering pressure hose to the power steering pump to 30 N.m (22 ft lbs).

  7. Install the power steering pressure hose retaining bolt (2) to the engine.

    Tighten 

    Tighten the power steering pressure hose retaining bolt to 9 N.m (80 in lbs).

  8. Bleed the power steering system. Refer to Bleeding the Power Steering System . in Power Steering.
  9. Inspect the power steering system for leaks.
    Fig 2: Installing Power Steering Pressure Hose To Power Steering Pump
    G01581755Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.