Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G3500, VAN PASSENGER EXTENDED, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 326 (ENGINE COOLING SYSTEM)REMOVAL AND INSTALLATIONSURGE TANKINSTALLATION
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 F
Surge Tank: Installation
2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Installation
WARNING: This page is about a different car, the 2002 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
- Connect coolant level switch to engine harness.
- Install return hose and clamp (7 o'clock position).
- Install surge tank by inserting surge tank retention tab into upper motor rail while lowering tank into place. Install tank to upper motor rail bolts.
- Install cylinder head degas hose and clamp.
- Connect negative battery cable.
Torque:
Battry Terminal Bolt: 17 N.m (13 ft-lbs)
- Fill cooling system. (Refer to "Coolant Replacement" in this section of the service manual.)
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.