Preliminary Inspection

2001 Chevrolet Chevy Express G3500, Van Passenger Extended, 6.5 FSECTION Preliminary Inspection
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Verify customer complaint by operating suspected system. Ensure battery is fully charged and passes load test. See BATTERY TESTING & INSPECTIONΒ  under ON-VEHICLE TESTING. Visually inspect for obvious signs of mechanical and electrical damage. Inspect for blown fuses. See COMPONENT LOCATIONSΒ . Inspect for loose or corroded connections, damaged wiring harnesses and/or switches. Check for a broken or partially broken wire inside insulation, which could cause system malfunction but prove good in a continuity/voltage check with system disconnected. Ensure any aftermarket electronic equipment is properly installed. If fault is found, repair as necessary. If no fault is found, perform self-diagnostics. See SELF-DIAGNOSTIC SYSTEMΒ .

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.