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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G2500, VAN PASSENGER EXTENDED, 5.0 MREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 931 (STEERING LINKAGE (NON-RACK & PINION))REPAIR INSTRUCTIONSRELAY ROD REPLACEMENTINSTALLATION PROCEDURE
2001 Chevrolet Chevy Express G2500, Van Passenger Extended, 5.0 M

Installation Procedure

2001 Chevrolet Chevy Express G2500, Van Passenger Extended, 5.0 MSECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2001 GMC Yukon XL, 2001 GMC Yukon, 2001 GMC Sierra, 2001 GMC Cab & Chassis Sierra, and 2001 GMC C3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Steering Linkage Components
    GM340481Courtesy of GENERAL MOTORS COMPANY
  1. Install the relay rod (9) to the vehicle.
  2. Install the relay rod (9) to the pitman arm ball stud (2).
  3. Install the relay rod (9) to the idler arm ball stud (1).
  4. Ensure the seal is on the stud.
    5. Fig 2: Seating The Idler Arm Tapers
    GM689037Courtesy of GENERAL MOTORS COMPANY
  5. Install the J 29193  or the J 29194 .
  6. Refer to Fastener Notice .

    Tighten the steering linkage installer in order to seat the tapers.

    Tighten 

    Tighten the steering linkage installer to 54 N.m (40 lb ft).

  7. Remove the J 29193  or the J 29194 .
  8. Install the new pitman arm prevailing torque nut.
  9. Install the new idler arm prevailing torque nut .

    Tighten 

    Tighten the nuts to 62 N.m (46 lb ft).

  10. Install the tie rod ends. Refer to Tie Rod Replacement .
  11. Install the steering damper to the relay rod, if equipped. Refer to Steering Linkage Shock Absorber Replacement .
  12. Install the engine protection shield, if equipped. Refer to Engine Protection Shield Replacement .
  13. Lower the vehicle.
  14. Check the wheel alignment. Refer to Wheel Alignment Measurement .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.