Installation Procedure

2001 Chevrolet Chevy Express G2500, Van Passenger Extended, 5.0 MSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the radiator outlet hose.
  2. Connect the radiator outlet hose to the radiator.
  3. Reposition the hose clamp at the radiator to secure the hose using the J 38185.Β 
  4. Connect the radiator outlet hose to the water pump housing.
  5. Reposition the hose clamp at the water pump housing to secure the hose using the J 38185.Β 
  6. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEMΒ  .
Fig 1: Installing Radiator Outlet Hose
G01500946Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.