Balance Shaft Drive Chain And TENSIONER (Unit Repair): Installation

2001 Chevrolet Chevy Express G2500, Van Passenger Extended, 5.0 MSECTION Installation
WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT:Β  If balance shafts are not properly timed to engine, the engine may vibrate and make noise.

  1. Install upper balance shaft chain guide.

    Torque:Β 

    Balance Shaft Chain Guide (Upper) Bolts: 10 N.m (89 in-lbs)Β 

    Fig 1: Installing Upper Balance Shaft Chain Guide
    G01039651Courtesy of GENERAL MOTORS CORP.
  2. Install small balance shaft chain guide.
  3. Tighten balance shaft chain guide bolts.

    Torque:Β 

    Balance Shaft Chain Guide (Fixed) Bolts: 10 N.m (89 in-lbs)Β 

    Fig 2: Installing Small Balance Shaft Chain Guide
    G01039652Courtesy of GENERAL MOTORS CORP.
  4. Install adjustable balance shaft drive chain guide.

    Torque:Β 

    Balance Shaft Chain Guide (Adjustable) Bolt: 10 N.m (89 in-lbs)Β 

    Fig 3: Installing Adjustable Balance Shaft Drive Chain Guide
    G01039653Courtesy of GENERAL MOTORS CORP.
  5. Turn tensioner plunger 90Β° in its bore and compress plunger until a paper clip can be inserted through the hole in plunger body and into the hole in tensioner plunger.
  6. Install balance shaft drive chain tensioner.
  7. Tighten balance shaft drive chain tensioner bolts.

    Torque:Β 

    Balance Shaft Chain Tensioner Bolts: 10 N.m (89 in-lbs)Β 

  8. Remove paper clip from balance shaft drive chain tensioner.
    Fig 4: Installing Balance Shaft Drive Chain Tensioner
    G01039654Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.