Fuel Filler Tube: Installation

2001 Chevrolet Chevy Express G2500, Van Passenger Extended, 5.0 MSECTION Installation
WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel filler pipe through grommet on the fuel fill pocket. Install the fuel filler pipe to the fuel tank. Fully seat the fill pipe to stop on the tank. Tighten the fuel filler pipe clamp to specification. See TORQUE SPECIFICATIONSΒ  .
  2. Install the fuel filler pipe attaching screw to the wheelhouse panel. Tighten the fuel filler pipe attaching screw to specification. Install the fuel filler pipe attaching nut to the wheelhouse panel. Tighten the fuel filler pipe attaching nut to specification. Lower the vehicle.
  3. Refill the fuel tank. Tighten the fuel filler cap. Reconnect the negative battery cable. Perform the following procedure in order to inspect for leaks. Turn the ignition on for 2 seconds. Turn the ignition off for 10 seconds. Turn the ignition on. Inspect for fuel leaks.
Fig 1: Locating Fuel Filler Tube
G00217068Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.