Lock Cylinder (Non-Functional): Removal

2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8SECTION Removal
  1. Disconnect negative battery cable. Remove steering wheel. See STEERING WHEELΒ . Remove tilt lever. Remove 2 lower shroud screws. Tilt lower shroud down and slide back to disengage locking tabs, and then remove lower shroud. Remove upper shroud retaining screws.
  2. Remove retaining ring. Remove SIR coil assembly. See appropriate AIR BAG RESTRAINT SYSTEMS article. Remove wave washer. Using Lock Plate Compressor (J-23653-SIR), remove and discard retaining ring. Remove shaft lock shield assembly. Remove turn signal cancel cam.
  3. On models with park lock cable, ensure lock cylinder is in OFF-LOCK position and gear shift is in Park. Insert small screwdriver into slot in lock module assembly, push against locking tab on end of cable, and remove park lock cable.
  4. On all models, remove 3 screws, and remove lock module assembly with upper shroud. Remove backing plate from lock module assembly. Mark 2 sector gears at OFF-LOCK position for reassembly reference. See Figure. Remove both sector gears.
  5. Using an 1/8" burring tool, remove positioning tab on end of lock cylinder. See Figure. Remove all burrs in and around lock module assembly and lock cylinder. From inside lock module assembly, push on locking tab and pull out lock cylinder. Clean debris from lock module assembly.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.