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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G2500, VAN CARGO EXTENDED, 5.7 R, L31/KL8REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 676 (BUMPER SYSTEM)REPAIR INSTRUCTIONSFASCIA REPLACEMENT - FRONT BUMPERINSTALLATION PROCEDURE
2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8

Installation Procedure

2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8SECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front bumper fascia to the vehicle.
  2. Install the push-in retainers to the front bumper fascia to front bumper fascia upper support.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the bolts to the front bumper fascia.

    Tighten 

    Tighten the front bumper fascia fender bolts to 10 N.m (89 lb in).

  4. Install the screws to the front bumper fascia to front fender liner.

    Tighten 

    Tighten the front bumper fascia to front fender liner screws to 2 N.m (18 lb in).

  5. Install the bolt to the front bumper fascia upper support.

    Tighten 

    Tighten front bumper fascia upper support bolt to 7 N.m (61 lb in).

  6. Install the push-in retainers to the front bumper fascia radiator air baffle.
    Fig 1: Installing Front Bumper Fascia To Vehicle
    G01503920Courtesy of GENERAL MOTORS CORP.
  7. Install the fog lamps. Refer to FOG LAMP REPLACEMENT - FRONT in Lighting Systems, if equipped.
  8. Install the headlight. Refer to HEADLAMP ASSEMBLY OR HEADLAMP BULB REPLACEMENT in Lighting Systems.
  9. Lower the vehicle. Refer to JACKING AND LIFTING in General Information.
  10. Remove the protective tape that may have been applied during the removal procedure.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.